Plastic product development – plastium

Development and design with expertise and experience

Innovations and new products benefit every industry, and plastics engineering is no exception. Perhaps you, too, have specific ideas for plastic parts or products that could shake up the market and outshine your competitors’ designers.

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Product Development with Expertise and Experience

Would you like to take advantage of our expertise in plastic product development?

Contact us today for planning and design services, and discover Plastium’s professional, meticulous, and cost-conscious approach!

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Our approach to product development

The potential applications for plastics are vast, and new materials with functional or sustainable properties are constantly entering the market. This, in particular, offers enormous potential to stand out by designing new products using innovative materials and bringing manufactured and molded parts to market that do not yet exist.

At the start of a collaboration, we begin with in-depth analyses to determine what is technically feasible and financially viable. The more material properties and characteristics are defined in this early phase, the more precisely we can plan the functionality and costs of your new plastic parts.

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Comprehensive inspections for maximum quality

The design of plastic components manufactured using injection molding involves several potential sources of error that can significantly impact the success of the project. The choice of wall thickness is a major factor here, as incorrect sizing can significantly affect material properties. Tolerances in plastic production are essential to ensure the quality and functionality of the final product.

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Develop new products using injection molding

More information on plastic product development

1.

Bio-based and biodegradable plastics are becoming increasingly important as replacements for petroleum-based plastics. Your customers, too, will be paying more and more attention to the environmental properties of plastic products. We take this into account early in the planning process and familiarize you with the latest sustainable alternatives.

2.

Since 2025, plastic product development has been strongly influenced by sustainability, digitalization, and smart functionalities. For example, smart plastics feature integrated sensors or self-healing capabilities. “Design for Recycling” ensures that products are easily recyclable at the end of their lifecycle by avoiding material mixes. We would be happy to help you explore these topics and incorporate them into your product development.

3.

Developing new products involves more than just a new mold or tool. For various parameters—from the direction of demolding and cycle time to the ratios of different components—it is essential to make clear choices and well-considered decisions in advance. We can provide you with many practical tips based on our years of experience with similar projects.

4.

Have you so far only jotted down a few basic ideas for a new plastic product or created a rough sketch? That’s no reason not to get in touch with us. If you lack the resources or technical equipment to fully model or present your ideas, we’ll ensure a smooth transition from your rough concepts to tangible models and prototypes.
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PLASTIUM – Big in a Small Way

New injection-molded products – contact us!

Perhaps you lack the in-house capacity for a product development process? Or maybe you’re looking for external input in this area to strengthen your success as an industry leader or reduce your production costs through genuine innovation. We can make all of this a reality, so that you’ll soon have the right model or prototype for your projects in your hands.

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FAQ – plastic product development

What are the benefits of co-engineering in plastics technology?
We combine plastic-specific component design with proven and efficient manufacturing technologies such as two-component injection molding and insert molding. This allows us, on the one hand, to optimize mold design while keeping plastic processing costs relatively low. On the other hand, it enables us to significantly reduce the time-to-market for your projects.
How can we ensure high process reliability despite the fast pace?
High process reliability, even under time pressure, is achieved through precise filling studies (Mouldflow) and virtual Designs of Experiments (DoE). These tools enable you to significantly and positively influence production speed, allowing for a very short time-to-market while keeping errors and tolerances at the specified minimum.
What are the current trends in modern injection molding?
Plastium GmbH is committed to the development and application of new materials, such as paper injection molding, in collaboration with renowned plastics research institutes. The use of AI-based processes has also gained importance in achieving maximum quality while further reducing the need for human labor. Please feel free to contact us to discuss the latest industry trends.
Which plastics are suitable for my product development?
The choice of the right plastic for a design depends on various factors, such as requirements for strength, temperature resistance, and chemical resistance. The addition of nanoparticles improves the mechanical properties of plastics without the drawbacks of conventional fillers. The design must always be closely aligned with the manufacturing method.
Does my project require a specialty plastic?
This depends largely on the required properties of the material. Standard plastics are cost-effective and easy to process, but they are not the first choice when high standards of strength and temperature resistance are required. High-performance plastics offer greater strength and resistance and are often used in demanding applications.
What should I keep in mind when demolding my new parts?
The ejection of the plastic part must be taken into account during the design of the molded part to ensure that it can be removed as easily as possible. Specifying the necessary draft angles is essential for ensuring good ejection of the molded part and precise surfaces. We take a meticulous approach to this and will inform you early on about what you need to consider in this regard.

Do you have any questions? We’re here to help!

Contact us directly. Whether you have questions about our services or would like a custom quote.

Marco Costantino